Tilt Pouring Furnace

Tilt pouring furnace is used in the metal casting industry for melting and pouring molten metal into moulds or casting cavities. It is designed with a tilting mechanism that allows the crucible or container holding the molten metal to be tilted and poured easily and precisely.

Tempsens make Tilt pouring furnaces specially designed to be used in foundries, various metal casting process like Die casting, Sand casting, Investment casting or different types of Nonferrous metal casting, metalworking shops, and manufacturing facilities where precision casting is essential. Their ability to tilt and control the pouring angle ensures consistentcasting quality and minimizes defects in the finished products.

Application:

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  Glass Industries: A tilt-pouring furnace is a type of furnace used in glass melting processes,particularly in the production of art glass, small-scale glass blowing wing, and some industrial glass applications. It is designed to melt glass at high temperatures and then pour it into moulds or gather it for further shaping by artisans or glass workers.

• Foundries: Tilt pouring furnaces are commonly used in foundries for the production of metal castings.They can melt various types of metals, including iron, steel or non-ferrous metals like aluminium, brass, and bronze etc. Foundries use them to pour molten metal into moulds to create cast parts and components for industries such as automotive, aerospace, and construction.

• Die Casting: Die casting involves the injection of molten metal into reusable moulds (called dies) to create parts with complex shapes and tight tolerances. Tilt pouring furnaces are used to maintain a continuous supply of molten metal for die casting machines, ensuring a steady and precise flow of material into the dies.

• Investment Casting: Investment casting, also known as precision casting, is a process where a wax or plastic pattern is coated in aceramic shell and then melted out to leave a cavity for pouring molten metal. Tilt pouring furnaces are used to deliver molten metal to the investment casting moulds, ensuring that the metal fills the cavities without defects.

• Non-Ferrous Metal Casting: Tilt pouring furnaces are commonly used for melting and pouring non-ferrous metals like aluminum, brass, and bronze. These metals have lower melting points compared to steel or iron, and tilt furnaces are designed to handle them effectively.

• Continuous Casting: Some industries, such as steel production, use tilt furnaces in continuous casting processes. In this application, the furnace continuously supplies molten metal to a casting machine, which produces long, continuous metal strands or billets.

• Laboratory and Small-Scale Applications: Tilt pouring furnaces are also used in research and development settings, as well as in small-scale production environments, where precise control over the pouring process is essential for experimentation or specialized casting.

Tempsens make Tilt Pouring Furnace

• Temperature Range: Tempsens offer maximum Temperature ranges up to 1600°C.

• Melting Capacity: Melting Capacity of Tempsens make Tilt pouring Furnace ranges up to 100 Kg.

• Heating Element: FeCrAl/APM up to 1200°C and Mosi2 Heaters for 1600°C operating temperature.

• Controlled Pouring: Tilt pouring furnaces provide precise control over the pouring process, allowing operators to pour molten metal with greater accuracy into moulds, reducing the risk of defects in the final castings.

• Safety: All Tempsens make tilt furnace comes with over temperature protection.

• Space-Saving: These furnaces have a compact design, making them suitable for facilities with limited space.

• Uniform Heat Treatment: Heating Chamber surrounded with Heating element from all sides thus provides a uniform heating Zone and better heat distribution.

• Efficient Metal Transfer: Tilting the furnace ensures that most of the molten metal poured out, minimizing waste and ensuring efficient use of the melted material.

• Reduced Dross Formation: The tilting action help skim off impurities or dross that may have formed on the surface of the molten metal, leading to cleaner castings.

• Temperature Control: Tempsens make furnaces comes with multi segment programmable temperature control to maintain the molten metal at the desired temperature, ensuring consistent casting quality.

• Automation Compatibility: Tilt pouring furnaces integrated into automated casting systems, further improving production efficiency.

• Refractory Lining: The interior of the furnace is lined with refractory materials that can withstand the high temperatures required for melting metal. These materials help to insulate the furnace and prevent heat loss and maintain skin temperature below 70°C.

• Maintenance and Accessibility: Easy access to the furnace components for maintenance and repair is essential for minimizing downtime in industrial settings.

• Data Logging and Automation: All tilt pouring furnace comes with RS232/RS485 communication for Remote communication and include data logging capabilities for process monitoring and quality control. Automation features can help streamline production and reduce the need for manual intervention.

Standard Model:

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