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g series

G Series

Part Code: G Series

Furnace monitoring systems in glass-melting furnaces monitor various critical processes to ensure optimal operation and product quality. These systems typically monitor the temperature profile within the furnace, combustion system performance, atmosphere composition, glass level, cooling systems, power consumption and equipment status. By continuously monitoring these processes, the furnace monitoring system provides real-time data & alerts to operator enabling them to make informed decisions, optimise furnace parameters, maintain product quality, and ensure safe and efficient glass melting operations.

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Furnace monitoring systems in glass-melting furnaces monitor various critical processes to ensure optimal operation and product quality. These systems typically monitor the temperature profile within the furnace, combustion system performance, atmosphere composition, glass level, cooling systems, power consumption, and equipment status. By continuously monitoring these processes, the furnace monitoring system provides real time data and alerts to operators, enabling them to make informed decisions, optimize furnace parameters, maintain product quality, and ensure safe and efficient glass melting operations.

Tempsens provides two offerings for Glass melting monitoring: furnace-monitoring thermal cameras (TE-1100G) and furnace- monitoring visual cameras (TFV-1100G). The AST furnace monitoring thermal camera system is specifically designed to monitor high-temperature environments in real-time, such as glass-melting furnaces. It incorporates a high-resolution thermal imaging camera and advanced software to promptly detect hotspots, temperature gradients, and other thermal anomalies within the furnace. This valuable system provides operators with critical information about the furnace’s condition and the performance of its components. The user-friendly interface allows for easy data visualization, analysis, alarm configuration, and necessary adjustments to optimize furnace operation.

urthermore, the thermal camera system employs an OPC protocol, commonly used in industrial automation, enabling seamless communication between different software applications and devices involved in monitoring and controlling industrial processes. This protocol facilitates real-time data exchange, allowing operators to monitor and control the furnace process from a centralized control room while promoting the integration of various devices and systems from different manufacturers.

 

 

Requirement of Compressed Air

Pressure 7 ~ 10 Kg/cm2
Volume flow 50 m3/h
Temperature <35°C
Quality Dust, Oil & Moisture free clean air

Technical

Environment Up to 2000°C
Cooling system Vortex air & Water cooling
Transmission device Pneumatic air cylinder
Power AC 220V/110 V

Requirement of Cooling Water

Inlet pressure 2 ~ 5 Kg/cm2
Volume flow 0.2-1 m3/h
Quality DM Water

Full HD IP Box Camera (TFV – 1100 G)

Image Sensor 1/2.7″ 5 Megapixel Progressive scan CMOS (6.858cm)
Minimum Illumination 0.005 Lux@F1.7
Effective Pixels 2592(H) x 1944 (V)
Shutter Speed Auto/Manual, 1/3 s-1/100000 s
White Balance Auto/Natural/Steet Lamp / Outdoor / Manual
Lens C/CS
Power Source DC 12V (±25%), AC 24V (±25%), PoE (802.3af), ePoE
Operating temperature -30°C to +60°C (-22°F to +140°F)/ Less than 95 % RH

Pinhole lens

Lens length 1080 mm
Focal length Fixed 3.5 mm or adjustable from 3.6-18mm
Angle of view Straight view 0°, Elbow view 60°
Field of view Horizontal 65°, Vertical 56°, Diagonal 85°
Focus and Iris Manual
Mount CS

Thermal Camera Specifications (TE-1100 G)

Temperature Range 700 to 1800°C/1000°C to 2500°C
Optical Resolution 640 X 480 Pixels
Frame Rate 25 Hz
Detector High dynamic CMOS
Spectral Range 0.85 to 1.1 mm
Thermal Sensitivity < 1 K ( 7 0 0 ° C [ < 1 2 9 2 ° F ] ,<2k (1000°C)
Video format MPEG-4, AV
Image format BMP/JPG
Analog Output 4 channel analog current output (4….20mA)
Digital Input/Output 4 active-high, buffered input / 4 open source, Mosfet outputs
Interface Ethernet/ USB
Protocol GigE for ethernet, Proprietary for USB
Accuracy ±0.3% of measure value ±1°C
  1. Enhanced process control and optimization.
  2. Improved energy efficiency and cost savings.
  3. Consistent and high-quality glass production.
  4. Early detection of equipment malfunctions.
  5. Minimized production downtime and losses.
  6. Enhanced safety for personnel and equipment.
  7. Reduction in environmental emissions.
  8. Real-time data for informed decision-making.
  9. Prevention of glass overflow or under filling.
  10. Optimization of heating strategies.
TFV-1100G Glass Melting Video Camera System
TE-1100G Glass Melting Thermal View Camera System

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