PRODUK
TENTANG
Pengenalan
A furnace setpoint does not tell the complete thermal story.
The Tempsens Thermal Profiling System records temperature at multiple points on the actual product, load or process as it travels through a furnace, oven or kiln. Thermocouple probes measure the process, the SmarTrack Data Logger records the profile, a Thermal Barrier protects the logger from the surrounding heat, and SmarTrack Software converts the recorded data into clear, traceable process information.
Mengenai Sistem Pemprofilan Terma
WHAT IS THERMAL PROFILING?
See the Process Beyond the Furnace Setpoint
In industrial heating processes, the programmed furnace temperature and the temperature actually experienced by the product can be very different. Load size, component geometry, line speed, furnace loading, airflow and product position can influence heating and cooling behavior.
Thermal profiling records temperature against time throughout the production cycle, helping engineers understand:
- How quickly the product heats
- Maximum and minimum temperatures reached
- Time spent within a specified temperature band
- Whether the required thermal cycle has actually been achieved
- Heating and cooling rates
- Temperature differences between measurement points
- Process uniformity
HOW IT WORKS
Five steps from sensor to report
1 Position sensors
Attach thermocouples to critical product points.
2 Connect logger
Connect channels to SmarTrack.
3 Protect the logger
Place it inside the selected thermal barrier.
4 Run the process
The system travels through the actual furnace, oven or kiln.
5 Analyse
Download or monitor data and evaluate the cycle.
WHAT CAN YOU ANALYSE?
Temperature vs Time
Understand the complete heating and cooling profile.
Min / Max / Mean
Evaluate temperature behaviour across channels.
Time at Temperature
Measure how long the product remains within the required range.
Rise & Fall Rate
Analyse heating and cooling rates.
Channel Difference
Compare temperatures across multiple measurement locations.
Thermal Uniformity / TUS
Support furnace survey and heat-treatment validation workflows.
WHY PROFILE
Turn temperature data into process confidence
Validate
Confirm the product sees the required thermal cycle.
Improve quality
Catch temperature variation before it reaches the product.
Optimise
Evaluate cycle time, loading and process behaviour.
Troubleshoot
Find where and when deviations occur.
Document
Generate traceable records for audits.
APLIKASI
- Rawatan Haba
- Steel & Reheating
- Paint & Powder Coating
- Automotif
- Ceramics & Kilns
- Kaca
- Electronics / Reflow
- Industrial Ovens
- Aluminium
- Furnace Validation / TUS
Mengapa Tempsens untuk Sistem Pemprofilan Terma?
- 35+ tahun pengalaman dalam penyelesaian kejuruteraan terma.
- Pengelog data Tempsens SmarTrack 10 termaju dengan keupayaan 10 saluran dan pengukuran berketepatan tinggi.
- Integrasi sistem Tempsens yang lengkap termasuk perkakasan, perisian dan prob termogandingan.
Soalan Lazim
Soalan Lazim
Dapatkan jawapan kepada soalan lazim yang berkaitan dengan Sistem Profil Terma.
Profil terma merangkumi semua suhu yang berkaitan dengan produk/proses tertentu semasa ia bergerak melalui sistem pemanasan. Profil terma juga mewakili hubungan masa-suhu secara grafik, yang penting untuk mengesahkan/mengoptimumkan proses pemanasan, menggunakan peralatan profil terma Tempsens.
Dalam sistem profil haba Tempsens, termograf merekodkan data tentang suhu secara berterusan dan pada masa yang sama daripada pelbagai sensor termogandingan. Rekod suhu dengan cap masa disimpan dalam memori SmarTrack 10 Data Logger. Data suhu kemudiannya dianalisis dan digunakan untuk mencipta profil haba.
Dalam sistem profil haba Tempsens, termogandingan menghasilkan voltan yang berkadar terus dengan perbezaan suhu antara simpang pengukuran dan simpang rujukan. Pencatat data SmarTrack 10 menggunakan voltan ini untuk menukarnya dengan tepat kepada suhu yang diukur dengan resolusi 0.1°C dalam kapasiti pengukuran termogandingan yang ditentukan.
