Electrical Heating Solutions

A screw plug immersion heater can be used to heat any type of fluid including water/oil and solvent-based fluids as well as gas heating systems, however you will need to ensure you have the right sheath material and watt density selected for your specific medium to use it correctly.

A screw plug immersion heater installs using a threaded plug and is primarily designed to heat smaller tanks. Flanged heaters install using a bolted flange and are most commonly used with larger tanks while inline heaters are integrated directly into pipelines so they can heat continuously as fluid flows through them.

Industrial radiant heaters from Tempsens are built to run for long periods of time. They have been designed using thermocouples and thermostats, which allow them to maintain a safe and steady temperature when used for long duration or overnight.

Infrared radiant heater is dissimilar to convection (fan) heating systems in that it does not heat the surrounding air, making them much more efficient. High intensity infrared heaters systems will perform very well in large, open and/or ventilated industrial environments, where convection systems will lose a lot of heat.

Finned tubular heater elements have tubular heating elements with metallic fins that are either brazed, crimped or welded onto the heating sheath that provide increased surface area for greater efficiency in transferring heat from the heating element onto the surrounding area for heating air or gas.

Open coil heaters operate by inserting a resistance wire directly into air to create radiation, while finned tubular heaters use a magnesium oxide filled heating sheath, which is then provided with fins to allow more efficient convective heating of the surrounding air and for protection of the wire.

A circulation heater is a packaged system that includes the heating elements in a pressure vessel for continuous flow or multiple cycle, whereas an immersion heater consists of only the heating element in the tank or vessel with no dedicated flow control.

Industrial Circulation Heaters are utilised around oil and gas, refineries, petrochemical plants, gas processing facilities, air separation plants, power generation stations, chemical & fertilizer manufacturers, steel & aluminum producers, food & beverage processing, and OEMs.

You may use cables designed for electric floor heating that are equipped with XLPE, PTFE, FEP, or ETFE insulation and PVC (HR-FR) jacket outside. Tempsens has many different models of heating cables ranging from 6 W/m to 17 W/m in size to accommodate a variety of floor areas and heat loads required by the installation.

Electric floor heating cables create heat via resistive heating. The electric current flows through a CuNi resistance conductor within the cable, converting electrical energy to heat which then radiates upward from the floor into the room via the covering of the floor.

Tempsens offers floor heating cables that can warm a room as the sole source of heat. Because of the uniform cable spacing and an electronic thermostat, the whole area is evenly heated without having any cold spots.

Electric underfloor heating cable has no moving parts, no valves and no water; therefore it does not have any maintenance requirements. As compared to Hydronic systems which require periodic service and are susceptible to plumbing blockages, Tempsens heating cable floor systems will not require any maintenance throughout their entire warranty period.

Yes. This product contains a fully grounded mat made with 100% aluminum foil shield and PVC (HR-FR) outer jacketing making it safe for both residential and commercial use including wet area installations such as bathrooms.

For sure! You will be saving between 20%-40% more energy than with traditional heating systems. No maintenance will be required and you receive a warranty for 30 years. All these factors combined make electric heated floor mats a good choice for an overall long-term cost-effective heating solution.

No! Tempsens electric heated underfloor mat systems work at specific power densities like 100 W/m² or 150 W/m² and when controlled with a digital thermostat, the heaters are required to use energy optimally rather than being on full load constantly.

An open coil heater is made of coiled heating element wire that has been arranged into a helical shape, and a sinusoidal strip heater is made of flat resistance wire that has been shaped into a wavy pattern. Although both can be used for heating applications in furnaces and air, they differ in geometric shape and watt density distribution.

Open coil and sinusoidal strip heaters provide faster heat up times than enclosed or sheathed heater designs because they transfer heat by radiance directly into the surrounding material (air or water) without an insulation layer between them.

Whether an open coil heater produces even or concentrated heating is determined by the element’s winding density and coil spacing. With a compactly designed coiled nozzle, an open coil heater enables full 360° heat output, with an optional way for evenly distributing the output wattage.

Printed heater use conductive ink through a screen printing process on a substrate whereas wire wound heaters rely on resistance wire being wrapped around a core and foil heaters are manufactured with chemically etched metal sheets which require a larger profile and therefore send a great deal of waste to the landfill.

They are different technologies; flexible printed heating uses polymer materials with either silver or carbon ink and is rated for heating applications up to 90°C. Thick Film Heaters use either ceramic or metal substrates and can provide higher temperatures and watt densities.

Both printed and thick film heaters are designed for quick thermal responses, thanks to low thermal mass. A thick film heater is engineered specifically for fast heat-up and cool-down cycles in high-frequency switching applications.

A Mica strip heater is a flat rectangular heater that can be used to heat platens, flat molds or apply heat over the surfaces of panels. A Band heater is a cylindrical-shaped heater designed to be wrapped around a barrel or pipe. Mica strip heaters have superior surface contact with the object being heated and provide better uniformity of heating for a particular application.

Mica strip heaters are built with a stainless-steel protection that prevents corrosion, however these types of heaters should not come into direct contact with water (e.g., be submerged). A Terminal Box accessory would be a great way to protect electrical connections from any dripping or overflow in a potentially wet environment.

Wattage is calculated based on the surface area to be heated, the required temperature rise, and heat-up time. The mica strip heating element supports up to 28 W/in² maximum watt density. For custom wattage calculations, contact the Tempsens factory with your application details.

A hopper is a funnel-shaped container used to collect, store, and channel bulk materials such as coal, ash, or grain into processing or conveying systems in power plants, mining sites, and industrial facilities.

To maintain smooth flow of ashes, eliminates caking, and prevents buildup of fly ash discharge equipment; ensures smooth operation of the Electrostatic Precipitator (ESP).

If you can verify operating temperatures and electrical connections are functioning correctly according to what the manufacturer lists, then your hopper heater is more likely to last longer without requiring unplanned maintenance work.

Tempsens box furnace has NABL approved thermocouples to ensure measurement accuracy and compliance with regulatory requirements. The safety features of the furnace include an overheat protection controller, microprocessor controlled temperature management system, door limit switch, and automatic shutdown; these features work together to ensure the furnace operates safely, and meets all standards for industry compliance.

Yes. Tempsens is a box furnace manufacturer that allows for several different customization options, including gas purging for Ar, N2, O2, H2, CO etc. The ability to integrate a vacuum pump for heat treatment. It also has the option to use programmable PID controllers with RS232/RS-485/Ethernet data logging, and custom internal dimensions.

The industrial box furnace maintains uniform heating with the help of heating elements which are positioned on the sides of the furnace chamber. Microprocessor-based PID controllers continuously monitor and adjust power output via thyristor or SSR units. NABL-certified thermocouples offer precise temperature feedback to eliminate hot spots and thermal gradients inside the heating chamber.

Temperature capability for box furnaces: 900 – 1800°C based on type of heating element. NiCr elements are used in the CF-900 and the CF-1600 and CF-1800 use MoSi₂ elements. The broad temperature range is ideal for many different applications, from simple heat treatment processes to more advanced sintering of materials and glass melting.

Tempsens box furnace is equipped with either refractory brick or lightweight ceramic fiber board insulation. The heating elements are positioned on chamber sides ensuring uniform temperature distribution. For temperatures up to 1600°C & 1800°C, MoSi₂ elements are used, while lower models utilize FeCrAl or SiC elements.

Yes, definitely. Tempsens can provide customized bottom loading furnaces that can be configured to fit your particular industrial application. Some of the options TempSens may include are: Gas/vacuum purging, Datalogging Software, and Ethernet connectivity.

Yes, because of the insulated work platform and the DC motor lift mechanism that provides stability to the work platform throughout the programmed temperature range, there will be very little variation in temperature throughout the cycle.

The industrial bottom-loading furnace utilizes high-efficiency heating elements (SiC, FeCrAl, MoSi2) at operating temperatures of 1200C, 1400C, and 1800C, which are configured for these temperature profiles. The BLF-I can also produce a heated load cycle.

Bottom loading contributes to temperature uniformity by providing strategically placed heating elements, multiple layers of insulation that allow for diffuse thermal distribution and no thermal gradient that would adversely affect material quality.

Bottom loading reduces the amount of vibration experienced during material handling; making it the best approach to handling brittle ceramics and delicate glass components that need as little mechanical disturbance as possible.

There are many factors that influence the thermal capacity required for your application such as the desired target temperature; volume of fluid to be heated; acceptable heating time; and ambient conditions where the heating skid is located. Our technical group performs detailed heat loss calculations based on these specific parameters in your process to arrive at the correct thermal capacity. We manufacture heating skids with capacities suitable for both pilot projects and large-scale industrial applications.

Once a heating skid is properly engineered for your application’s requirements, it will accommodate the specified temperature range which in most cases is typically an ambient inlet temperature up to approximately 300° C or greater for specialty thermal oil service. When we engineer systems we take into account many factors including the thermal properties of the fluid being heated, limitations of the pressure vessel materials and also applicable safety margins.

The maximum operating pressure of the heating skid is determined by the design parameters of the unit’s components (vessel material, wall thickness, and design specifications). Standard heating systems are designed to operate between 10 and 25 Bar (150 – 360 psi). In addition to standard heating systems there are also custom-designed systems that can operate at higher than standard operating pressures. All skid loader heater meet ASME Section VIII and the European Pressure Equipment Directive (PED) and use appropriate safety factors.

Yes, every heating skid is custom built based on your application process to meet your installation requirements. Examples include different piping configurations, different materials, different types of sensors, and different control logic. Our flexible designs allow for compatibility to your existing facilities.

Every system adheres to ISO 9001-2015 quality standards, ASME Section VIII pressure vessel requirements, and applicable electrical codes. We gladly accommodate additional standards specific to your industry or jurisdiction.

Bobbin immersion heaters have resistance wire wrapped around ceramic insulators that are partially out of the casing for a better transfer of heat. Tubular heaters encase the entire heating element in a steel sleeve with no direct contact to the outside air; therefore, bobbin heaters are typically better for radiant tube applications and radiators used in furnace applications.

Yes, the Ceramic bobbin heater is specifically manufactured and produces the most efficient heat output in the furnace at maximum temperatures of 600° Celsius and is designed to withstand extremely high temperatures, up to 1200° Celsius, without breaking down. Its ceramic construction coupled with insulative properties provides the Ceramic Bobbin Heater with maximum performance longevity within a furnace system.

The maximum watt density for bobbin heaters is as high as 10 Watts/cm².  The sheath material could be nickel-plated mild steel, stainless steel (SS grade), Inconel, or Incoloy based on the operating temperature and corrosive environment requirements of the application.

Main types of furnace include muffle furnaces, high-temperature furnaces, tubular furnaces, bottom loading furnaces, vacuum furnaces, electric ovens, annealing furnaces, chamber furnaces, bogie hearth furnaces, and microwave furnaces for diverse laboratory and industrial applications.

Industrial process furnaces (for example) are large-volume production-furnaces designed for high-volume production (up to 40,000 liters) and automatically control the amount of gas and or electric heat that runs through the furnace while laboratory or research & testing based furnaces, are small precision instruments used for research, test results, and testing of small batches materials with very specific temperature-control parameters.

Tempsens offers furnaces covering a wide range of temperature requirements, including laboratory furnaces (500°C–3000°C), industrial furnaces (250°C–3000°C), laboratory and industrial ovens (50°C–500°C), and microwave furnaces (250°C–3000°C), depending on the heating element and application requirements.

Tempsens Process Heaters are designed with: Tube-type Heating Elements, Heater Flange, Terminal Enclosure & Baffle Cage Assembly, Temperature Sensors, ASME Certified Pressure Vessel and thyristor control panel for power management and safety functionality.

To maintain optimal performance and longevity, process heaters need to be regularly maintained through the following procedures: inspecting resistance and insulation of the heating elements; checking the terminal connections; calibrating the temperature sensors; cleaning the control panel; and performing annual preventive maintenance according to both ASME and the hazardous area certifications.

Selecting a suitable heater for your process is dependent on a variety of factors such as the process fluid’s characteristics, how much heat (kW) is needed, what temperature/pressure you want to operate at, if your heater needs to be compatible with the materials being heated, what electrical supply you will have available, the type of installation environment, and what codes may be applicable. Tempsens can provide a custom designed heating solution to meet your exact requirements.

Common sheath materials include 304 and 316 stainless steel for corrosion resistance, INCOLOY for severe corrosive environments, copper for clean water applications, and titanium for highly corrosive chemical solutions. The heating element of the heat exchangers has nichrome (80/20) coils that utilize magnesium oxide insulation.

Over-the-side immersion heaters attach on top of tanks without requiring threaded openings, while screw plug heaters need threaded (NPT) fittings on tank walls. Over-the-side designs provide more heated length and coverage area, making them suitable for larger tanks.

Establish a schedule to routinely check for scale buildup on heating elements; ensure that the heating element is submerged sufficiently in the liquid; visually verify electrical connections; test the electrical insulation; and clean the outer surface of the heater sheath regularly to optimize heat transfer capability.

This unit is well suited for applications involving open-top tanks, vessels that have no access from the side walls, retrofitting existing systems, large container size, and processing systems operating at atmospheric pressure, storing petroleum products, handling chemicals and heating viscous fluids where draining the tank is not practical.

Air heaters are used to heat indoor spaces, industrial processes, and dry materials in settings like homes, factories, and laboratories.

An air heater operates by passing air over electrically charged resistance components that use convection to distribute heat.

Warm air heating provides rapid, uniform heat distribution, high efficiency, and precise temperature control.

High-temperature silicone elastomers are continuously effective mechanically and electrically from -60°C to +200°C, whilst some special-grade silicone is certified suitable for intermittent exposures to +260°C and longer service life for automotive, food, and medical applications.

Yes—fine tolerance die cutting and CNC machining allows for practically any 2D geometric shape including multi-contour, internal cuts, notches, and irregular shaped, with consistent tolerances to ±0.5 mm for precise fitting that does not require modifications in the field.

The vulcanized silicone construction provides natural and inherent resistance to moisture (IP67/IP68 rating), oil, weak acids/bases, ozone, UV and extremes of temperature to make these heaters suitable for outdoor enclosures, washdown, and hazardous chemical processing environments for a verified rated service life of >10,000 hours.

Tempsens Comfort Heating Solutions are trusted in every kind of residential setting where temperature precision or freeze protection is essential for comfort, safety, and protecting your home investment.

Tempsens advanced control systems automatically sense and respond to outdoor and indoor conditions, delivering just the right amount of heat for both mild and extreme environments—always maximizing energy efficiency.

Key benefits include: lower energy bills, improved family comfort and safety, reduced maintenance and repair costs, and better protection for your home and belongings compared to old-fashioned heating methods.

Our furnace heaters cover the full spectrum, from ambient up to 1600°C. Standard heaters reach up to 1100°C, while our silicon carbide and molybdenum disilicide elements are designed for the most demanding high-temperature applications up to 1600°C.

It comes down to understanding your process: operating temperature, atmosphere, power requirements, and furnace geometry. Tempsens’ technical team works with you to recommend a solution tailored to your exact needs—every step of the way

Routine visual inspections of heating elements and connections are key. Maintenance schedules depend on your specific heater and process conditions. Tempsens provides clear, practical guidelines with every installation to ensure safe, efficient, and long-lasting performance.

Industrial electric heaters utilize electrical power for heat generation, providing accurate control, reduced maintenance, and zero emissions. Gas heaters involve combustion and are commonly appropriate for larger-scale or open spaces but need ventilation and increased safety measures.

Industrial heating elements are used to heat liquids, gases, solids, or surfaces in a variety of industries, including oil and gas, chemical, pharmaceutical, power, and food processing. Applications include tank heating, pipeline tracking, furnace operations, and drying systems

Yes, Tempsens can develop unique industrial heating elements to fulfill special process needs, temperature ranges, mounting requirements, and environmental exposures — with the highest performance and safety.

Choose according to process temperature, medium (liquid/gas), environment (hazardous/safe), kind of heater (immersion, duct, circulation), wattage, and material compatibility. Taking professional help from industrial heaters manufacturers such as Tempsens assures the perfect fit.