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BF series

BF Series by Tempsens, leading manufacturer & supplier in UAE. Built for precise thermal monitoring and durability in demanding industrial conditions.

Part Code: BF Series

The blast furnace infrared camera imaging system is a specialized infrared camera system designed for iron/steel works. This technology enhances safety, improves the working environment, reduces workload, and enables centralized direction and automation in the manufacturing process.

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The blast furnace infrared camera imaging system is a specialized infrared camera system designed for iron works. It features a ball valve sealing and is cooled by water and air. The system utilizes a water-cooling device outside the probe and forced cooling with compressed nitrogen to cool the camera and lens. It creates an air curtain in front of the puncture, effectively preventing lens erosion from high temperatures and furnace powder. The camera lens is securely fixed to the top wall, allowing direct observation of charging, surface conditions, burning, and material temperature. This technology enhances safety, improves the working environment, reduces workload, and enables centralized direction and automation in the manufacturing process.

The two-cylinder high-temperature camera system is designed for blast furnaces. Unlike traditional systems, it eliminates manual probe handling, reducing labor and safety risks. It automatically withdraws when over-temperature conditions are detected, enhancing safety and efficiency.

 

Technical

EnvironmentUp to 2000°C

Requirement of compressed nitrogen

Pressure0.2~0.7MPa
Volume flow0.1-0.4 m3/min
Temperature<35°C

Requirement of Cooling Water

Inlet pressure0.4~0.8MPa
Volume flowmin 0.2m3/h
Temperature≤35◦C

CCD Camera and lens (VIDEO VIEW)

Image sensor1/2″CCD Sensor
H. Resolution580 TV lines
Video output1.0 Vp-p, 75Ω
S/N ratioMore than 48dB (AGC off)
Shutter speed1/50~1/100,000 Sec
Min Illumination0.0003Lux
Power GenerationDC 12V 120mA
Pinhole lensFocal 2.1 mm (Infrared lens)
Field of view110°C

Temperature parameters (THERMAL VIEW)

Temperature range-50°C-1000°C, 600°C~1800°C
Accuracy±2%FS, repeat accuracy±2%
Resolution1°C
Emissivity0-0.99
Value modeInstant, peak, and averaging.
Object distance0.6~infinite meters
Min. Object>Φ5mm
Power supply15~24VDC
Power consumption150mA(max)
Output4~20mA, 1~5V, RS485

Image parameters (THERMAL VIEW)

Infrared camera resolution640*480/384*288
Video camera resolutionMax 1920*1080
Infrared viewing angle9mm:60°*44°
Vision viewing angle100°
Communication modeCoaxial video temperature control
Max. temperature inside furnace2000℃
Retraction systemTemperature, pressure, flow
Air inlet pressure≥0.3Mpa
Air consumption≈20m3
Power consumptionPneumatic 10W

Full HD IP Box Camera (Video View)

Image Sensor1/2.7″ 5 Megapixel progressive scan CMOS (6.858cm)
Minimum Illumination0.005 [email protected]
Effective Pixels2592(H) x 1944 (V)
Shutter SpeedAuto/Manual, 1/3 s-1/100000 s
White BalanceAuto/Natural/Steet Lamp/Outdoor/Manual
LensC/CS
Power SourceDC 12V (±25%), AC 24V (±25%), PoE (802.3af), ePoE
Operating temperature-30°C to +60°C (-22°F to +140°F)/ Less than 95 % RH
  • Tight structure and well-sealed probe
  • Automatic operation of pneumatic ball valve after probe withdrawal
  • Option to choose between video camera and infrared camera.
  • Temperature data saving and simulation temperature field analysis
  • Air purge device for cleaning the probe head.
  • Auto protection device for water cut off, air cut off, and power cut off.
  • Camera and Pinhole Lens.
  • Camera/Lens Probe with N2/Water Cooling.
  • Control Case, Remote Control Panel.
  • Air Filter.
  • Video Cable, Control Cable, Power Cable.
  • Monitor (optional).
  • Computer (optional).
  • Camera Monitoring and Analyzing Software (optional).
BF-1600Blast Furnace Top Video Camera System
BF-1600/TBlast Furnace Top Thermal View Camera System

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