PRODUCTS
ABOUT
Introduction
Tempsens provides industrial heaters and furnaces solutions that are purposefully built for the industrial context within UAE and Gulf Countries region. Our electric furnace heater systems ensure superior accuracy, reliability, and repeatability in your critical thermal processing and are the perfect solution for the manufacturing sector in the region. Whether supporting petrochemical complexes in Saudi Arabia or aluminum smelting in the UAE, our thermal furnace solutions can fully support temperatures up to 1600°C. Our temperatures solution provides performance even in the most demanding industrial in the Gulf region. Whether your site requires synchronous production, or precisely managed thermal cycles, Tempsens furnaces heaters are designed with the metallurgy expertise to ensure maximum operational efficiency and repeatable results even in the Gulf region's challenging industrial context.
Every Tempsens furnace heating system is the result of exceptional engineering know-how and expertise in metallurgy. Thermal furnace heating systems provide reliable and efficient heat transfer no matter if you are running a continuous production process, or processing specialized thermal cycles, we will maximize service life of the furnace while providing reliability of performance in your specialized process.
Bundle Rod Heater
Bundle rod heater is used with combination of radiant tubes which delivers high power, avoid refractory corrosion and avoid the gas impurity in process materials.
Edge Wound Heater
A nickel-chromium alloy (80/20 or 70/20) forms the basis of these heaters
Bobbin Heater in UAE
Panel Hopper Heater / Hopper Heater in UAE
Hopper heater is self-contained heaters whose design provides heat outputs up to 3 watts/squire inch, with a maximum circuit size of 4.5 KW depending on the application, the design of the hopper heater is such that it distributes heat over its entire surface.
Open Coil and Sinusoidal Strip Heaters
Indirect solution to decrease watt density requirements and prevent heat sensitive materials from breaking down.
About Furnace Heaters
Key Features
Key Features of Furnace Heaters
Applications of Furnace Heaters in UAE & Other Gulf Countries Industries
Why Choose Tempsens in the UAE & other Gulf Countries?
- Bundle Rod Heaters: For uniform heat distribution in annealing and spheroidizing furnaces.
- Edge Wound Heaters: Tailored for heat treatment and galvanizing.
- Open Coil Heating Elements: Ideal for ammonia crackers and hearth furnaces.
- Ceramic Bobbin Heaters: Perfect for indirect heating up to 600°C.
- Silicon Carbide & MoSi Elements: Engineered for the most demanding, ultra-high temperature applications.
Precision Engineering
Tempsens electric furnace heater is built with strict dimensional tolerances and exact thermal properties. Our radiant tube systems can be customized in both diameter and length, giving you a perfect fit for your unique furnace geometry.
Robust Support Systems
The performance of a heater depends on reliable support. That’s why we manufacture complete hanger systems from NiCr 80:20 materials, ensuring your heating elements are positioned for optimal efficiency and easy maintenance. Our accessory range is designed to make installation and upkeep as smooth as possible.
Applications of Furnace Heaters
Heat Treatment Operations
In processes like annealing or spheroidizing, the smallest fluctuation in temperature can mean the difference between success and scrap. Our heaters deliver uniform heat and precise control for metallurgical operations where quality can’t be left to chance.
Industrial Melting and Holding
Aluminum holding and melting furnaces demand elements that last in tough molten metal environments. Our high-temperature solutions ensure rapid heat transfer and long operating life, shift after shift.
Galvanizing Processes
Continuous galvanizing lines rely on edge wound heaters to maintain coating quality and process efficiency. Tempsens designs every system to guarantee consistent results, batch after batch.
Glass Manufacturing
Ultra-high temperatures are the norm in glass feeder and float glass lines. Our silicon carbide and molybdenum disilicide elements help maintain critical process temperatures and stable production quality.
Laboratory and Research
Research often pushes boundaries—and so do our heaters. For laboratory furnaces, Tempsens supplies elements capable of precise, repeatable temperature profiles for a variety of advanced research needs.
Specialized Industrial Applications
From ammonia crackers to hearth furnaces, open coil heating elements from Tempsens deliver rugged performance for specialized thermal and chemical processing environments.
Why Choose Tempsens?
- Regional Experience: Many years of experience servicing Gulf region industries with specialist knowledge for local operating conditions.
- Local Support Network: Regional service teams across UAE and Gulf countries will support steady state operations and low downtime.
- Certified to ISO 9001:2015, ISO 14001:2015, and ASME quality standards
- Custom engineering for your unique process or application
- Coverage from ambient up to 1600°C, ensuring a solution for every need
FAQ
Frequently Asked Questions
Find answers to frequently asked questions related to Furnace Heaters.
An open coil heater is made of coiled heating element wire that has been arranged into a helical shape, and a sinusoidal strip heater is made of flat resistance wire that has been shaped into a wavy pattern. Although both can be used for heating applications in furnaces and air, they differ in geometric shape and watt density distribution.
Open coil and sinusoidal strip heaters provide faster heat up times than enclosed or sheathed heater designs because they transfer heat by radiance directly into the surrounding material (air or water) without an insulation layer between them.
Whether an open coil heater produces even or concentrated heating is determined by the element’s winding density and coil spacing. With a compactly designed coiled nozzle, an open coil heater enables full 360° heat output, with an optional way for evenly distributing the output wattage.
Hoppers are funnel-shaped containers used in power plants and industrial facilities to collect or transfer bulk materials, which include the collection of coal and ash, into their conveying system.
ESP hoppers utilize heaters to maintain hot temperatures in order to prevent ash from condensing or blocking the material away from the hoppers when discharging ash. This will allow for normal and flawless operation of the ESPs.
Hopper heaters require periodic inspections, in which you must check the heating elements, electrical couplings, and physical mounting hardware with the intent of your continued ability to perform and have long-lasting service to them.
Bobbin heaters are an excellent fit for use within petrochemical plants, oil refineries, chemical processing facilities, bitumen heating systems and furnace operations where high temperature applications exist (up to 600 °C), and can be configured based upon specific kerf requirements.
Yes, ceramic bobbin heaters are rated for continuous use up to 600 °C when using a combination of hightemperature ceramic insulation and ferritic/non-ferritic heating elements provide an inherently stable and safe means during longextented operation.
Bobbin heaters use ceramic insulators made from high-temperature refractory materials, which have excellent thermal resistance and electrical insulation properties to withstand the extreme industrial conditions typically found in the UAE.
Our furnace heaters cover all temperature ranges from ambient to 1600°C. Standard heaters are rated to 1100°C. Silicon carbide and molybdenum disilicide elements are used for the most demanding high temperature applications of up to 1600°C.
Your selection is dictated by operating temperature, atmospheric conditions, power requirements and furnace geometry. Tempsens' technical team can fully consult with you to recommend the best thermal furnace solution based on your industrial requirements for the Gulf.
Regular visual inspection of heating elements and electrical connections are important. The maintenance schedule is specific to the electric furnace heater type, and Gulf operating conditions, and is supported by Tempsens' maintenance manuals.
