Electrical Heating Solutions

In discussing capacity (0.5KW to 2000KW) and temperature ranges (-40C and <= +600C), plus your application (drying, HVAC, etc.) & environmental conditions (coastal, desert, etc.) with our technical experts. Tempsens will help you identify the correct options for you in regards to elements, materials, and control systems best suited for a project in your part of the Gulf.

Tempsens employs a thorough quality assurance program throughout each step of manufacturing. Every electric duct heater manufactured by Tempsens undergoes rigorous testing to guarantee their base product is made with the minimum standards of strength, temperature regulation, and electrical safety. We use high-quality materials (stainless steel or alloy 800 sheath) with built-in protections such as skin temperature controls on electric elements, earth fault protection, and over current protection to give you confidence in the reliability of your electric duct heater.

The immersion heater attaches to the tank or vessel wall through a threaded fitting. Heating occurs through electric resistance coils inside the sheath transferring heat energy to the fluid surrounding the immersion heater. The result is quick and efficient heating of the fluid.

A screw plug immersion heater can be used to heat any type of fluid including water/oil and solvent-based fluids as well as gas heating systems, however you will need to ensure you have the right sheath material and watt density selected for your specific medium to use it correctly.

A screw plug immersion heater installs using a threaded plug and is primarily designed to heat smaller tanks. Flanged heaters install using a bolted flange and are most commonly used with larger tanks while inline heaters are integrated directly into pipelines so they can heat continuously as fluid flows through them.

Industrial radiant heaters from Tempsens are built to run for long periods of time. They have been designed using thermocouples and thermostats, which allow them to maintain a safe and steady temperature when used for long duration or overnight.

Infrared radiant heater is dissimilar to convection (fan) heating systems in that it does not heat the surrounding air, making them much more efficient. High intensity infrared heaters systems will perform very well in large, open and/or ventilated industrial environments, where convection systems will lose a lot of heat.

Finned tubular heater elements have tubular heating elements with metallic fins that are either brazed, crimped or welded onto the heating sheath that provide increased surface area for greater efficiency in transferring heat from the heating element onto the surrounding area for heating air or gas.

Open coil heaters operate by inserting a resistance wire directly into air to create radiation, while finned tubular heaters use a magnesium oxide filled heating sheath, which is then provided with fins to allow more efficient convective heating of the surrounding air and for protection of the wire.

Circulation heaters are electric heat generating devices that operate by using a continuous flow or multiple cycle of the process fluid moving through a heating element-filled pressurized tank. The circulation heater provides an efficient way to raise the temperature of the process fluid rapidly for the purpose of being utilized in many different industrial applications. immersion heater consists of only the heating element in the tank or vessel with no dedicated flow control.

In fact, circulation heaters can be used in hot climates such as those in Dubai and Abu Dhabi because they have been properly insulated and have built-in cooling features to enable them to operate continuously in high ambient temperature situations.

You may use cables designed for electric floor heating that are equipped with XLPE, PTFE, FEP, or ETFE insulation and PVC (HR-FR) jacket outside. Tempsens has many different models of heating cables ranging from 6 W/m to 17 W/m in size to accommodate a variety of floor areas and heat loads required by the installation.

Electric floor heating cables create heat via resistive heating. The electric current flows through a CuNi resistance conductor within the cable, converting electrical energy to heat which then radiates upward from the floor into the room via the covering of the floor.

Tempsens offers floor heating cables that can warm a room as the sole source of heat. Because of the uniform cable spacing and an electronic thermostat, the whole area is evenly heated without having any cold spots.

Electric underfloor heating cable has no moving parts, no valves and no water; therefore it does not have any maintenance requirements. As compared to Hydronic systems which require periodic service and are susceptible to plumbing blockages, Tempsens heating cable floor systems will not require any maintenance throughout their entire warranty period.

Yes. This product contains a fully grounded mat made with 100% aluminum foil shield and PVC (HR-FR) outer jacketing making it safe for both residential and commercial use including wet area installations such as bathrooms.

For sure! You will be saving between 20%-40% more energy than with traditional heating systems. No maintenance will be required and you receive a warranty for 30 years. All these factors combined make electric heated floor mats a good choice for an overall long-term cost-effective heating solution.

No! Tempsens electric heated underfloor mat systems work at specific power densities like 100 W/m² or 150 W/m² and when controlled with a digital thermostat, the heaters are required to use energy optimally rather than being on full load constantly.

An open coil heater is made of coiled heating element wire that has been arranged into a helical shape, and a sinusoidal strip heater is made of flat resistance wire that has been shaped into a wavy pattern. Although both can be used for heating applications in furnaces and air, they differ in geometric shape and watt density distribution.

Open coil and sinusoidal strip heaters provide faster heat up times than enclosed or sheathed heater designs because they transfer heat by radiance directly into the surrounding material (air or water) without an insulation layer between them.

Whether an open coil heater produces even or concentrated heating is determined by the element’s winding density and coil spacing. With a compactly designed coiled nozzle, an open coil heater enables full 360° heat output, with an optional way for evenly distributing the output wattage.

Printed heater use conductive ink through a screen printing process on a substrate whereas wire wound heaters rely on resistance wire being wrapped around a core and foil heaters are manufactured with chemically etched metal sheets which require a larger profile and therefore send a great deal of waste to the landfill.

They are different technologies; flexible printed heating uses polymer materials with either silver or carbon ink and is rated for heating applications up to 90°C. Thick Film Heaters use either ceramic or metal substrates and can provide higher temperatures and watt densities.

Both printed and thick film heaters are designed for quick thermal responses, thanks to low thermal mass. A thick film heater is engineered specifically for fast heat-up and cool-down cycles in high-frequency switching applications.

Mica strip heaters are usually flat and are used to heat the surfaces of objects. Band heaters are cylindrical and fit around containers (barrels and/or pipes).

The stainless steel sheath on the mica strip heater provides users with corrosion protection from the high humid Gulf environments, it is recommended to have a terminal box added in order to provide extra moisture proofing.

The calculation of wattage depends on the size of the surface, the temperature you want to raise the object to and how long it takes to heat up to that temperature. The maximum recommended watt density for mica strip heaters is 45 W/inch2. Call Tempsens for additional help with custom calculations.

Hoppers are funnel-shaped containers used in power plants and industrial facilities to collect or transfer bulk materials, which include the collection of coal and ash, into their conveying system.

ESP hoppers utilize heaters to maintain hot temperatures in order to prevent ash from condensing or blocking the material away from the hoppers when discharging ash. This will allow for normal and flawless operation of the ESPs.

Hopper heaters require periodic inspections, in which you must check the heating elements, electrical couplings, and physical mounting hardware with the intent of your continued ability to perform and have long-lasting service to them.

The Tempsens Box Furnace has been built with Refractory Brick or Ceramic Fiber Board Insulation. The furnace uses heating elements that have been placed on each side of the furnace for an even distribution of heat. The MoSi2 Heating Elements are rated at 1800C and the FeCrAl and SiC Heating Elements are suitable for the lower temperatures.

The box furnace has the capability to operate between 900°C-1800°C. The CF-900 will heat to 900°C and uses a NiCr heating element while the CF-1800 will heat to 1800°C using a MoSi2 heating element and is suitable for heat treating, sintering or other material processing.

Tempsens offers gas purging options (Ar, N₂, O₂, H₂, CO), as well as the option to integrate vacuum pumps, programmable PID controllers with RS232/ RS-485/ Ethernet capabilities, custom dimensions, and both water and air cooling systems.

The box furnace includes NABL-certified thermocouples, overheat protection, microprocessor-based temperature control systems, door limit switches and automated shutdown mechanisms which conform to all Industrial Safety and Operational Compliance Standards globally.

Tempsens box furnace is equipped with either refractory brick or lightweight ceramic fiber board insulation. The heating elements are positioned on chamber sides ensuring uniform temperature distribution. For temperatures up to 1600°C & 1800°C, MoSi₂ elements are used, while lower models utilize FeCrAl or SiC elements.

To minimize vibration during the handling of materials in order to reduce the risk of brittle ceramic materials and sensitive parts being exposed to mechanical shock during the thermal processing cycle.

Through the use of multiple layers of insulation along with the careful placement of heating elements (SiC, FeCrAl, MoSi2) it is possible to achieve very uniform thermal distribution (±1°C) and not experience any type of thermal gradients that could affect the quality of the finished product being processed.

The industrial bottom loading furnace operates at 1200°C, 1400°C, and 1800°C configurations with optimized heating elements for various high-temperature applications and material requirements.

Bottom loading contributes to temperature uniformity by providing strategically placed heating elements, multiple layers of insulation that allow for diffuse thermal distribution and no thermal gradient that would adversely affect material quality.

Bottom loading reduces the amount of vibration experienced during material handling; making it the best approach to handling brittle ceramics and delicate glass components that need as little mechanical disturbance as possible.

Heating skid pricing is based on the actual heated skid's capacity, pressure rating and customization requirements. For specific applications specification and heating skid requirements, please contact Tempsens to get the detailed quotation.

Heater size is based on the combination of weight of fluid being heated, increase in temperature required, the flow rate of fluid, final dew point target, etc. Tempsens provide customized thermal calculations to recommend a heating skid size for your application.

The Tempsens heating skid configurations for inlet temperature maximum ranges are from Ambient to 200 °C, and outlet temperatures can be up to 300 °C! Depending on the type of fuel gas you burn and your specific operational conditions, the temperature ranges for the heating skids are customizable.

Most Tempsens heating skids can operate with standard pressure ranges of up to 10-25 bar, with the option of configuring systems to operate at 40+ bars as well. All Tempsens heating skids meet International requirements for pressure equipment, and include integrated safety valve protection.

Every system adheres to ISO 9001-2015 quality standards, ASME Section VIII pressure vessel requirements, and applicable electrical codes. We gladly accommodate additional standards specific to your industry or jurisdiction.

Bobbin heaters are an excellent fit for use within petrochemical plants, oil refineries, chemical processing facilities, bitumen heating systems and furnace operations where high temperature applications exist (up to 600 °C), and can be configured based upon specific kerf requirements.

Yes, ceramic bobbin heaters are rated for continuous use up to 600 °C when using a combination of hightemperature ceramic insulation and ferritic/non-ferritic heating elements provide an inherently stable and safe means during longextented operation.

Bobbin heaters use ceramic insulators made from high-temperature refractory materials, which have excellent thermal resistance and electrical insulation properties to withstand the extreme industrial conditions typically found in the UAE.

Main types of furnace include muffle furnaces, high-temperature furnaces, tubular furnaces, bottom loading furnaces, vacuum furnaces, electric ovens, annealing furnaces, chamber furnaces, bogie hearth furnaces, and microwave furnaces for diverse laboratory and industrial applications.

Industrial process furnaces (for example) are large-volume production-furnaces designed for high-volume production (up to 40,000 liters) and automatically control the amount of gas and or electric heat that runs through the furnace while laboratory or research & testing based furnaces, are small precision instruments used for research, test results, and testing of small batches materials with very specific temperature-control parameters.

Tempsens offers furnaces covering a wide range of temperature requirements, including laboratory furnaces (500°C–3000°C), industrial furnaces (250°C–3000°C), laboratory and industrial ovens (50°C–500°C), and microwave furnaces (250°C–3000°C), depending on the heating element and application requirements.

A Tempsens process heater consists of tubular heating elements, heater flange, terminal enclosure, baffle cage assembly, temperature sensors, ASME-certified pressure vessel, and thyristor control panel for power regulation and safety monitoring.

Routine maintenance activities assure you of optimal operation and maximum longevity of your process heater(s). Maintenance should include regularly inspecting the resistance and insulation in the heating element(s), as well as the terminal connection(s); calibrating temperature sensor equipment; cleaning up control panels; and doing scheduled annual preventive maintenance (PM) as per ASME and Hazardous Area Certification Standards.

Selection depends on process fluid properties, heat duty (kW), operating temperature/pressure, material compatibility, electrical supply, hazardous area classification, and regional codes. Tempsens provides customized electric process heater solutions including immersion heaters, duct heaters, circulation heaters, and industrial radiant heaters designed specifically for UAE and Gulf applications.

Common sheath materials include 304 and 316 stainless steel for corrosion resistance, INCOLOY for severe corrosive environments, copper for clean water applications, and titanium for highly corrosive chemical solutions. The heating element of the heat exchangers has nichrome (80/20) coils that utilize magnesium oxide insulation.

Over-the-side immersion heaters attach on top of tanks without requiring threaded openings, while screw plug heaters need threaded (NPT) fittings on tank walls. Over-the-side designs provide more heated length and coverage area, making them suitable for larger tanks.

Establish a schedule to routinely check for scale buildup on heating elements; ensure that the heating element is submerged sufficiently in the liquid; visually verify electrical connections; test the electrical insulation; and clean the outer surface of the heater sheath regularly to optimize heat transfer capability.

This unit is well suited for applications involving open-top tanks, vessels that have no access from the side walls, retrofitting existing systems, large container size, and processing systems operating at atmospheric pressure, storing petroleum products, handling chemicals and heating viscous fluids where draining the tank is not practical.

Air heaters are used to heat indoor spaces, industrial processes, and dry materials in settings like homes, factories, and laboratories.

An air heater operates by passing air over electrically charged resistance components that use convection to distribute heat.

Warm air heating provides rapid, uniform heat distribution, high efficiency, and precise temperature control.

High Temperature silicone elastomers function continuously for mechanical and electrical purposes at temperatures between -60°C and +200°C, as well as at intermittent higher temperatures of +260°C (permadeath, service lives based upon testing) in applications like automotive, food processing and medical throughout the Gulf Area with both types.

Yes, silicone rubber heaters can be fabricated in any 2D geometric (including multi-contour, allows internal cuts, notches, allows irregular profiles). The tolerances maintained on these styles of heaters will typically be within ±0.5mm as a precision fit, thus eliminating the need for any field rework of the heat application to fit. Tempsens UAE manufacturing facility is also prepared to process fast-turnaround custom orders from our regional customers.

The vulcanised flexible silicone heater construction provides inherent resistance to moisture (IP67/IP68 rating), oils, weak acids/bases, ozone, UV radiation, and temperature extremes, making these heaters fully suited to outdoor enclosures, washdown areas, and hazardous chemical processing environments found throughout the UAE, Saudi Arabia, Qatar, and wider GCC, with a verified rated service life exceeding 10,000 hours.

General comfort heating is between 20-24°C (68-75°F). Tempsens systems offer exact temperature control with a tolerance of ±0.5°C.

The main types of heating systems include underfloor radiant heating, cable systems, mats, and snow melting applications especially suited to specific environments.

The most comfortable heating system depends on the use and applications of the user depending on what they require. Every product has its own speciality.

Our furnace heaters cover all temperature ranges from ambient to 1600°C. Standard heaters are rated to 1100°C. Silicon carbide and molybdenum disilicide elements are used for the most demanding high temperature applications of up to 1600°C.

Your selection is dictated by operating temperature, atmospheric conditions, power requirements and furnace geometry. Tempsens' technical team can fully consult with you to recommend the best thermal furnace solution based on your industrial requirements for the Gulf.

Regular visual inspection of heating elements and electrical connections are important. The maintenance schedule is specific to the electric furnace heater type, and Gulf operating conditions, and is supported by Tempsens' maintenance manuals.

Industrial electric heaters utilize electrical power for heat generation, providing accurate control, reduced maintenance, and zero emissions. Gas heaters involve combustion and are commonly appropriate for larger-scale or open spaces but need ventilation and increased safety measures.

Industrial heating elements are used to heat liquids, gases, solids, or surfaces in a variety of industries, including oil and gas, chemical, pharmaceutical, power, and food processing. Applications include tank heating, pipeline tracking, furnace operations, and drying systems

Yes, Tempsens can develop unique industrial heating elements to fulfill special process needs, temperature ranges, mounting requirements, and environmental exposures — with the highest performance and safety.

Choose according to process temperature, medium (liquid/gas), environment (hazardous/safe), kind of heater (immersion, duct, circulation), wattage, and material compatibility. Taking professional help from industrial heaters manufacturers such as Tempsens assures the perfect fit.