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Thermocouple Conductor

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Thermocouple Alloys

Thermocouples alloys are classified into different types based on the combination of metals or alloys used to construct them. Common thermocouple types include Type K (Nickel-Chromium/Nickel-Aluminum), Type J (Iron/Constantan), and Type T (Copper/Constantan), among others. Each type has a specific temperature range and application suitability, with the choice of alloys dictated by factors such as temperature stability, corrosion resistance, and durability.

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About Thermocouple Conductor

TypeConductor (*)
Chemical Composition %
Conductor (-)
Chemical Composition %
Temp rangeAmerican Standard
ASTM E230/ANSI MC95.2
European Standard IEC 584
NiCrFeCuOthersCuNiOthersT/c RangeClass 1
(0.4%)
Class 2
(0.75%)
T/c RangeClass 1
(0.4%)
Class 2
(0.75%)
K901094Mn+ Si+
Others
-200°C to
+1260°C
0 to
1260°C
±2.2°C±1.1°C0°C to 1260°C±1.5°C±2.5°C
N84.414.2Si 1.495.6Si4.4-200°C to
+1260°C
0°C to
1260°C
±2.2°C±1.1°C0°C to 1260°C±1.5°C±2.5°C
J100Bal44Mn+-40°C to
+760°C
0°C to
760°C
±2.2°C±1.1°C0°C to 760°C±1.5°C±2.5°C
T100Bal44Mn+-200°C to
+370°C
0°C to
370°C
±1°C±0.5°C0°C to 370°C±0.5°C±1°C
E9010Bal44Mn+-200°C to
+870°C
0°C to
870°C
±1.7°C±1.1°C0°C to 870°C±1.5°C±2.5°C

In the realm of

thermocouples

, nickel and chromium emerge as key players, contributing significantly to their performance. Nickel, a versatile and corrosion-resistant metal, takes center stage in thermocouple alloys, known for its high melting points and ability to withstand extreme temperatures in various industrial applications. Chromium, another essential component, enhances corrosion and oxidation resistance, particularly valuable in harsh conditions.

Thermocouple TypeMaterial + & –Temp rangeApplication
EChromel & Constantan (Ni-Cr & Cu-Ni)-200 to 900°CInert media, Oxidizing media
JIron & Constantan (Fe & Cu-Ni)0 to 750°CInert media, Oxidizing media, Reducing media Vacuum
KChromel & Alumel (Ni-Cr & Ni-Al)-200 to 1250°CInert media, Oxidizing media
NNicrosil & Nisil (Ni-Cr & Ni-Si)-270 to 1300°CInert media, Oxidizing media
TCopper & Constantan (Cu & Cu-Ni)-200 to 350°CInert media, Oxidizing media, Reducing media Vacuum

 

Type of thermocoupleDiameter
3.25 mm1.63 mm0.81 mm0.51 mm0.33 mm0.25 mm
K1260°C1090°C980°C870°C870°C760°C
N760°C590°C480°C370°C370°C320°C
J1260°C1090°C980°C870°C870°C760°C
T350°C350°C260°C200°C200°C150°C
E870°C650°C540°C430°C430°C370°C

 

Key Properties

Available form – Wire, Rod and Bar in oxidized, acid wash and luster surface

Available Diameters – 8.0 mm to 0.16 mm

Quality check and Analysis – Each spool and Coils has been pass through all properties testing in Tempsens Instrument private limited, Udaipur – NABL accredited lab. Test certificates has been provided.

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