PRODUCTS
ABOUT
Introduction
Tempsens is a leading Heat Cable Manufacturer of Heat Resistance Cable for industrial use that can withstand temperatures from -73 degrees C to +1200 degrees C. Serving industries across the UAE, Gulf region, and 70+ countries worldwide, our line of Heat Resistant Power Cable uses the latest technology, including PTFE, FEP, Alumina Fiber, Ceramic Fiber etc. insulated conductors and heat barrier tape systems. These are designed for use in industries such as steel, glass, ceramics, chemicals, and oil and gas in the UAE and Gulf regions.
Tempsens is an ISO 9001:2015 certified Heat Resistance Cable Manufacturer that can build single-core and multi-core configurations that meet the JSS 51038, JSS 51037, and IS 8130 standards. Each Heat Resistant Cable For Immersion Heater has been constructed using annealed bare copper, nickel plated copper and pure nickel with Multistranding as per IS 8130/IEC 60228 and provides excellent thermal stability and mechanical strength for heavy industrial service.
HR-401
HR-401 Heat Resistance Cable
Polyimide-PTFE-Polyimide Isolater-Inner PTFE-Mica-Fiber Glass-Asbestos Braiding - 400°C
HR-501
HR-501 Heat Resistance Cable
Polyimide-PTFE-Double Fiber Glass-Overall Polyimide Isolater-Inner PTFE-Mica-Double Fiber Glass-Asbestos Braiding-SS Braiding - 600°C
HR-701
HR-701 Heat Resistance Cable
PTFE-Inner PTFE-Fiber Glass-SS Braiding - 350°C
HR-601
HR-601 Heat Resistance Cable
PTFE-Inner PTFE-SS Braiding - 300°C
HR-301
HR-301 Heat Resistance Cable
Polyimide-PTFE-Polyimide-Isolater-Inner PTFE-Mica-Fiber Glass-SS Braiding - 400°C
About Heat Resistance Cables
Fluoropolymer and ceramic fibre-based heat-resistant cables are designed for high-performance energy transmission under extreme heat continuously. Heat Resistant Power Cable design incorporates PTFE, FEP, PFA, silicone rubber, glass fibre and ceramic insulation with operating voltage ratings up to 1.1 kV, providing the very high thermal capability and chemical stability, fireproofing capability of Industrial heating systems, industrial heating appliances and other devices subject to high-temperature operation across the UAE and Gulf region.
Applications Of Heat-Resistant Cable in UAE & Gulf Industries
- Steel Manufacturing Facilities: Utilized as a source of electricity for Electric Arc Furnaces, Plate Rolling Mills, and Heating Equipment Up To 800° C in UAE and Gulf region steel plants.
- Glass and Ceramic Manufacturing Facilities: Electricity connections for Pot Furnaces, Kilns, and Forming Machines Who Must Be Exposed To Continually Sublimated Processes.
- Chemical and Fertilizer Manufacturing Facilities: Wires that connect reactors, distillation columns, and process units for use in corrosive and high-temperature environments at Gulf petrochemical facilities.
- Immersion Heater System: Directly supplies electricity to immersion heaters that are immersed in hot liquids (oil baths and molten metals)
- Refractory and Foundry Manufacturing Facilities: Electrical wiring used to connect ladle preheating equipment, tundish heaters, and casting equipment.
- Oil and Gas Refining Facilities :Electrical wiring used to connect ladle preheating equipment, tundish heaters, and casting equipment.
- Cement Manufacturing Facilities: Power cables connected to Rotary Kilns, Preheaters and Clinker Coolers over 400° C.
- Power Generation Facilities: Electrical connections are used for boiler feed systems, steam turbines and generator support auxiliary equipment.
Features/ Specifications Of Heat-resistant Cable
Temperature Range: Alumina fiber insulation allows for sustained use from -73°C to 1200°C.
Conductor Options: Conductor options include annealed bare copper (ABC), nickel plated copper (NPC), pure nickel, and a NPC 27% alloy, and are offered in sizes ranging from AWG 12 to AWG 34.
1) Advanced Insulation Systems:
- PTFE insulated cores (-65°C to +260°C)
- FEP (-65°C to +200°C)
- PFA (-65°C to +260°C)
- Silicone rubber (-50°C to +200°C)
- Fiberglass (-73°C to +550°C)
- Ceramic fiber (-73°C to +800°C)
- Alumina Fiber (-73°C to +1200°C)
2) Voltage Rating: These products have a Voltage rating of up to 1.1 kV, and they also provide an excellent Dielectric strength and low Leakage Current.
3) Heat Barrier Protection: Heat barrier protection is provided by wrapping the wires with Polyimide tape and using Glass Mica tape as a fire barrier to provide increased Thermal Insulation and flame resistance.
4) Mechanical Strength: Mechanical strength is achieved by constructing Multistrand Conductor, as referenced in IS 8130/IEC 60228, and the use of Stainless Steel Wire braiding armor as Abrasion resistance.
5) Chemical Resistance: Chemical resistance to Mineral Oils, Acids, Alkaline Solutions, and Industrial Solvents is Superior.
6) Flame Retardant: Flame Retardant properties allow for self-extinguishing ability with low smoke emissions and halogen-free options.
7) Screening Options: Screening Options include Overall Mesh Braided with either Tinned Copper or Stainless Steel for protection from Electromagnetic Interference (EMI).
8) Compliance Standards: Manufactured in accordance with specifications of JSS 51038, JSS 51037, IS 8130, IS 9968 and testing is performed by a comprehensive in-house testing laboratory.
What Makes Tempsens The Best Heat-resistant Cable Manufacturer in UAE
- Started in 1990; Tempsens has years of event technology experience which has supported temperature-resistant cable solutions worldwide across UAE, Gulf region, and 70+ countries.
- Complete line of Fluoropolymer extruders and dedicated high-temperature cable factory with special facilities for manufacturing Heat Resistance Cable and Heat Resistant Cable For Immersion Heater applications.
- ISO 9001:2015, NABL Accreditations and also BIS licences thus all products meet the highest international standards.
- Multiple Locations in India, Germany & Indonesia with dedicated distribution networks serving the UAE and Gulf region markets.
- Our facility includes a comprehensive in-house testing laboratory with infrastructure and capabilities comparable to a NABL-accredited lab.
FAQ
Frequently Asked Questions
Find answers to frequently asked questions related to Heat Resistance Cables.
Heat resistant cables should be chosen based on maximum operating temperature, voltage requirement, conductor size based on current load and environmental exposure (chemicals).
A heat-resistant cable can endure continuous high-temperature service (between 200°C - 800°C) whereas Fire Resistant Cables keep circuit integrity during a fire at "normal" temperatures.
Tempsens cables are designed for continuous use and have a service life of more than 20+ years when installed correctly and within the rated parameters provided by IS 8130.
There are several types of insulation used, and each type will determine how flexible (or stiff) the cable is. For example, Silicone and FEP insulations are very flexible, whereas fiberglass and ceramic fiber insulation provide average flexibility based on the application's needs.
